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, K* @5 d0 I5 ?8 ] M(一)模具专业基本用词 Professional Terms 1.塑料 — plastic, resin
, C- z* E u' d 2.样件 — sample 3.钢料 — steel 4.注塑机 — injection machine, press 5. 产品 — part, product, moulding 6.模具 — mold, mould, tool A 简易模(样板模)— prototype mold B 量产用模具 — production mold 7.三维造型(数模)—3D model, 3D data 8.二维产品图 — 2D part drawing 9.设计 — design 10.制造 — manufacture, build up, construction, fabrication, make 11.检验 — check, inspection 12.测量 — measure, inspection 13.修改 — change, modify, correction 14.工程更改 — engineer change 15.质量 — quality 16.数量 — quantity 17.基准 — datum, reference ; ~' b. N- m* T* d3 T/ r' C7 s9 p
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(二)如何解析2D 产品图?How to read 2D part drawing? 一. 产品几何 Geometry 1.点 — point 2.线(边) — line, edge 3.面 face A 侧面 — side B 表面 — surface C 外观面 — appearance surface 4.壁厚 — wall thickness, stock thickness 5.加强筋(骨位) — rib 6.孔 — hole 7.细长的槽 — slot 8.柱位 — boss 9.角 — corner A 圆角 — fillet B 倒角 — chamfer C 尖角 — sharp corner 10.斜度 — angle, taper 11. 凹槽—recess , groove
$ M, c. y: t7 ~# o' K. J二. 分模信息 Splitting 1. 分型线 — parting line (P/L), splitting line 2. 主分模方向 — main direction, line of draw 3. 浇口设定 — gating 8 ]5 W& z. d. k T# ]" t+ K1 A: V* e
一. 产品标识 Part Identification 1. 产品名称 — part name (P/N) 2. 产品编号+版本号 — part number + revision (Rev.) 3. 型腔号 — cavity number
4 r4 D4 W1 u9 @' ]6 h" O4. 材料标记 — material symbol 5. 模具编号 — mold number (no.) 6. 日期印 — dating insert, date code 7. 循环印 — cycling code 8. 公司标志 — company logo 2 y0 o# }' m: y! ^% i# u6 D( ?/ J
二. 技术要求 Specification (Special Requirement) 1. 项目启动表 Kick-off sheet 1) 项目名称 — program name, project name 2) 产品名称 — part name, product name, part description 3) 产品编号 — part number (P/N) 4) 客户模号 — customer mold no. 5) 项目启动日期 — kick off date, start date 6) 项目完成日期 — due date, lead time 7) 内模件用钢 — tool steel 8) 型腔数量 — number of cavities 9) 数据文件编号 — data file no. 10) 注塑材料 — resin, plastic, raw material 11) 收缩率 — shrink, shrinkage, shrink factor 12) 注塑机吨位 — molding machine size, injection machine size 13) 成型周期 — cycle time 14) 型腔光洁度 — cavity polish 15) 型芯光洁度 — core polish 16) 皮纹(晒纹)— texture, grain 17) 拔模斜度 — draft angle, removal taper 18) 注塑件颜色及光泽 — molded color & gloss 19) 模具加工地 — manufacturing facility 20) 热流道供应商 — manifold manufacturer, manifold supplier 21) 浇口位置 — gate location / position 22) 浇口类型 — gate type 产品标识 — stamp information, part identification 特殊要求 — special instructions
F/ d" K6 W$ U7 L) W- B1. 产品质量及外观要求 Part Quality & Appearance Requirement ) m7 _2 J% f0 D' | U9 w7 d
1) 尺寸及公差 Dimension & Tolerance ① 重要尺寸 — critical dimension, important dim., key dim. ② 理论尺寸 — nominal dimension ③ 实际尺寸 — actual dimension ④ 公差 — tolerance ⑤ 公差带 — tolerance range ⑥ 尺寸超差 — dimension deviation ⑦ 接受(合格) — accept, OK ⑧ 拒绝(不合格) — reject, refuse, obsolete, NG ⑨ 让步接受 — concession, special admit ⑩ 返工 — re-work
6 R$ t G- i; h2) 产品缺陷(常见的)Defects (normal) ① 缩水 — sink mark, shrinkage ② 飞边,毛边 — flash, burr ③ 段差 — mismatch discrepancy ④ 银丝纹,蛇纹 — snake marks, streak ⑤ 弯曲,变形 — warpage, distortion ⑥ 打不饱(缺料) — short shot ⑦ 熔接线 — weld line ⑧ 多胶— unwanted plastic ⑨ 拉伤—damage 2. 产品外观 Part Appearance ① 产品颜色 — part color ② 产品光泽 — gloss ③ 皮纹粒度 — grain , g& Y5 t& n6 M3 s
3. 常用词汇、词组及短语 Normal Word, Short Sentence 1) 单边 — per side 2) 双边 — both sides 3) 加入,添加 — add, incorporate 4) 去除,取消 — remove, cancel 5) 满足…的要求,符合,与…要求一致 — according to, conform to, satisfy, meet 6) 要求,需要 — require, need, demand 7) 确认 — be approved, agreed by … 8) 允许 — permit, allow 9) 在…范围之内 — within 10) 不可以,不允许,禁止 — free from, prevent, avoid 11) …,除非有另指 — … unless otherwise specified 12) …或少于 — …or less 13) 自动化运作 — automatic operation 14) 未注尺寸(详细形状)见三维造型 Non dimensioned contour (detailed shape) see 3D model. 15) 分型线上的飞边(披缝)或段差应小于… Burrs or discrepancy on the P/L shall be … or less. 标题栏 Title Block
5 \( G* b3 e d% ]1. 产品名称 — part name 2. 图纸编号 + 版本号(索引号)— drawing no. + level (index) 3. 一般公差 — general tolerance
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(三) 如何阅读制模标准?How to read tooling standard? 一.模具结构术语 Mold Construction Terms A.模架 Mold Base 1. 模架量化特征 Measurement Feature ① 长 X 宽 X 高 — Length X Width X Height ② 模具高度尺寸(模厚) — stack height of mould ③ 模具重量 — total weight of mould, mould thickness
$ N& V& K4 J% X3 |! t2. 定模底板 — front plate, top clamping plate, clamp plate, clamping plate 3. 定模板 — cavity plate, fixed mould plate, A – plate 4. 动模板 — core plate, moving mould plate, B – plate 5. 支撑板 — support plate, backing plate 6. 间隔板,方铁 — support blocks, rails, risers, spacer block 7. 顶杆固定板 — retaining plate, ejector retaining plate 8. 顶板 — ejector plate,bottom clamping plate 9. 动模底板 — back plate
/ L/ g/ u) _5 t/ o+ j) [; T10.导柱 — guide pillar, leader pin, guide pin 11.导套 — guide bush, leader pin bush 12.复位杆 — return pin, push-back pin 13.弹簧 — spring 14.撑头 — support pillar 15.顶针板导柱、导套 — ejection guide pin / bush 16.垃圾钉 — stop pin, stop button 17. 模脚 — standing-off pillars 18. 标牌 — plaque scutcheon & [/ I( ?$ k4 E+ W% Z/ F
B.成型零部件 moulding components 1. 型芯 — core insert 2. 型腔 — cavity insert 3. 镶针 — core pin 4. 镶块 — sub-insert, split 5. 滑块 — slide, sliding split 6. 斜顶 — lifter, angled-lift split, loose core A 斜顶头 — lifter head B 斜顶杆 — lifter rod, lifter shaft 4 N+ _6 E0 \" l
7. 成型顶杆 — moulding face pin, form pin C.浇注系统 Feed System 1.塑料 Moulding a.主流道 — sprue b.分流道 runner ① 主分流道 — main runner ② 二级分流道 — branch runner 分流道断面形状 cross-sectional shape of runner + o: L4 x# D: b
① 圆形 — full round ② 半圆形 — semicircular ③ 梯形 — trapezoidal $ D7 ?# o! D2 e3 f: \: @! y
c.浇口 gate 常用浇口形式 normal gate type : ① 边缘浇口(J型浇口) — edge gate, J – gate ② 侧浇口 — side gate ③ 潜伏式浇口 — sub-gate, subsurface gate, submarine gate, cashew gate ④ 潜伏式二次浇口(隧道式浇口) — tunnel gate onto feeder post ⑤ 点浇口 — pin gate ⑥ 直接浇口(主流道型浇口) — sprue gate, direct gate ⑦ 护耳式浇口 — tab gate 7 I% D% o4 ~( S
d.模腔 — impression f. 热流道 — hot runner 2.模具零件 mold components a.定位圈 — locating ring, location ring, register ring b.浇口套 — sprue bush c.挡圈 — stop ring d.浇口镶块 — gate insert e.热流道板 — manifold f. 热嘴 — hot drop\hot sprue 4 z& Y+ x: V1 H& G8 o: u
分型面及其锁紧、排气 Parting Surface, inter-locking & venting 1. 分型线 — parting line ( P/L ) 2. 镶拼线 — bodyline, joint line 3. 平 / 不平的分型面 — flat / non – flat parting surface 4. 封胶面 — shut off surfaces, seal-off surfaces 5. 擦穿位 — shut off 6. 碰穿位 — kiss-off 7. 管位 — parting line lock 8. 分型面的释放(避空) — relief of parting surface 9. 分型面的平衡 — balancing of parting surface 10.锁紧角度 — locking angle 11.锁紧力 — clamping force 12.锁模块 — safety strap 13.精定位 — Interlock, die lock 14.困气 — air trap 15.排气槽 — vent, vent slot
+ V- e$ w0 K6 M2 e W% X9 y0 `E.滑块机构 Slide 1.驱动 Actuation ① 斜导柱 — angle pin, horn pin, cam pin ② 弹簧 — spring ③ 油缸 — hydraulic cylinder 8 t0 \ p" i) Q/ k2 |
2.制动 Detention ① 滑块固定器 — slide retainer ② 弹簧制动器 — spring-loaded detention (plunger) ③ 挡钉、挡板 — stop pin, stop plate, slide stop $ J" f, ]& z5 D m: N/ r
3.导轨 — gib, guide strip 4.锁紧块(楔紧块)— heel block, locking heel, wedge block, chase block 5.耐磨片 — wear plate, wear strip 6.压板 — retainer, gib 7.螺钉 — screw 8.定位销 — dowel pin
/ n9 u: i9 K9 b' q4 `% dF.斜顶机构 Lifter 1.斜顶头 — lifter head 2.斜顶杆 — lifter rod, lifter shaft 3.开口销 — split pin 4.固定板(压板) — retainer plate 5.耐磨片 — wear plate 6.铜导套 — bronze bushing 7.衬套 — spacer 8.导轨 — L – gib 9.滑动块 — slide
( Z9 y( C2 T3 W6 A) ^G.顶出系统 Ejection System 1.基本词汇 Basic Word ① 顶出行程 — ejection stroke ② 模具开档 — daylight ③ 粘模 — stick ④ 产品脱模 — part is push off from, clear part of mould, separation of part : V, k1 U) c; w+ q
2.顶板机构 Ejector plate assembly ① 顶板 — ejector plate ② 顶板固定板 — retaining plate ③ 推板— stripper plate ④ 推板导柱 — ejector guide pin ⑤ 推板导套 — ejector guide bush ⑥ 撑头 — support pillar
1 u: E' e l- O- n* T3.复位机构 Return System ① 复位杆(回程杆)— return pin, push – back pin ② 垃圾钉 — stop pin, stop button ③ 压簧 — compressed spring ④ 碟簧 — a stack of ―Belleville‖ washers ⑤ 早复位机构 — early return system ⑥ 强制复位机构 — positive return system & q% Z# q+ @! R5 q9 \4 c5 y
4.顶出方法 Ejection Techniques 1)顶杆顶出 — pin ejection 2)顶管顶出 — sleeve ejection 3)顶块顶出 — bar ejection 4)扁顶顶出 — blade ejection 5)顶板顶出 — stripper ejection 6)油缸顶出 — hydraulic ejection 7)气顶 — air ejection 8)阀门顶出 — valve ejection 7 D7 L4 i) c8 A. Z$ {- c* z. p9 b
5.顶出元件 Ejection Elements 1)拉料杆 — sprue puller, sucker pin 2)顶杆 — ejector pin 3) 阶梯式顶杆 — stepped ejector pin : h7 K' O6 A# g% U' r% h) g
1)顶管 — ejection sleeve, sleeve 2)扁顶 — ejector blade, slabbed off ejector pin 3)顶块 — stripper bar 4)顶环 — stripper ring 5)推板 — stripper plate 6)加速顶 — accelerated ejection
! T: @5 \$ k3 P( r: j1.顶出辅助机构 Supplementary operating system 1)弹簧柱塞器 — spring – loaded plunger 2)弹珠定位器 — ball catch system 3)插销式锁扣 — Latch – lock 4)尼龙拉杆装置 — friction puller device 8 q& E* s* b% A7 e
2.电器元件 Electric Components 1)压力传感器 — pressure transducer 2)限位开关 — limit switch F.冷却系统 Cooling System 9 i$ g0 c7 j% L% P: ~* \
1.基本词汇 Basic Word 1)温差 — temperature variation 2)水孔(水道) — waterlines, water-ways, flow-way, channel 3)水路 — cooling circuit 4)水路示意图 — water schematic, schematic circuit 5)冷却液 — coolant, coolant fluid 6)内连接 — interconnect 7)外连接 — external connection 8)出口、入口 — outlet、inlet 9)漏水 — water leakage
' O$ j" z" z8 x+ h* }2.水路分布 Circuits 1)阶梯式水路 — stepped system 2)分隔板水路 — baffled hole system 3)斜孔式水路 — angled hole system & R! J& k, B7 v2 B, |/ d! P
3. 水路元件 Components 1) 闷头(螺塞、止水栓) — (threadless)brass pressure plUG : female plug & male 2) 隔水片 — baffle 3) 密封圈 — O – ring 4) 快插水路接头 — quick disconnect fitting, quick connection adaptor 5) 弯头 — elbow 6) 偶合器(连接器、接头) — adaptor (including a plug & a socket) 7) 橡皮管 — rubber hose 4 [0 F9 k) p8 x( J% X
1) 分水板,集水块 — water manifold G.螺纹、螺纹孔 & 螺钉 Thread, thread hole & screw 1. 螺纹 — thread 2. 管螺纹 — pipe thread 3. 螺纹孔 — screw hole, tapped hole 4. 起吊孔 — handling hole, jack screw hole, eye bolt hole 5. 螺钉 — screw 6. 内六角螺钉 — socket headed cap screw (s.h.c.s.) 7. 沉头螺钉 — flat headed cap screw (f.h.c.s) 8. 螺栓 — bolt 9. 螺母 — nut 10.锁紧螺母 — locknut 11. 螺纹标准 Thread Standard ① 公制标准 — Metric ② 英制标准 — Imperial ③ 英制管螺纹标准 — British Standard Pipe thread (BSP) ④ 美制管螺纹标准 — NPT ⑤ 美制粗螺纹标准 — United Coarse thread (UNC) ⑥ 美制细螺纹标准 — United Fine thread (UNF)
: s4 c0 j) h& ^ I) Q6 lH.润滑 Lubrication 1. 润滑槽 — grease groove 2. 加油管 — grease line 3. 油杯 — lubrication fitting ' j6 V6 z5 J2 X
I. 测量仪器 Measuring Instruments 1.游标卡尺 — vernier caliper 2.千分尺 — micrometer 3.高度规 — height gauge 4.刻度规 — dial gauge 5.三坐标测量仪(三次元) — Coordinate Measure Machine(CMM) 6.塞规 — pin gauge 7.圆角量规 — radii gauge 8.轮廓投影机—profile projector $ K2 }3 H( ^! e1 a, M' F
J.注塑机参数 Injection Machine Parameter 1.注塑机规格参数 Injection Machine Specification ① 锁紧类型 clamp type a.油缸 — hydraulic b.肘杆式 — toggle ② 垂直注塑机导柱间距 — tie bar vertical clearance ③ 水平注塑机导柱间距 — tie bar horizontal clearance ④ 台板尺寸 — platen dim. ⑤ 最小 / 最大模厚 — mold height Min. / Max., Min. / Max. mold thickness ⑥ 最小 / 最大注塑机开档 — open daylight Min. / Max. ⑦ 锁紧行程 — clamp stroke ⑧ 锁紧力 — clamping force ⑨ 顶出行程 — ejector stroke ⑩ 顶出力 — ejector force
2 m* W' b" i4 h( r青华14年历程,专注于UG技术服务,用心打造全国最大最专业的UG模具实战培训机构,常年开设ug产品设计、Pro/E产品设计、UG模具设计、UG数控编程、PowerMill编程、五金模具设计等王牌课程。/ v9 Y2 Q; X+ e3 f2 t; A8 }
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