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本帖最后由 涛哥_Tdpz6 于 2018-10-24 12:39 编辑 & o7 o) Z* h' ]# a$ {
/ d- u5 A5 h3 A1、在程序头输出NC文件名称、加工时间、后处理日期( y, m7 T* i+ a' _' x
2、在程序头输出加工刀具总数、刀具清单、刀具最大加工深度# |" F0 h; I3 C: u. S
3、在换刀前输出行号,输出刀具信息,并预调下一把刀具- Q" o. `1 \9 q- j @2 X! i
4、可选择输出G54或者G55等坐标系,
h: S, o# W% j7 a6 {: n% \ 通过编程坐标里面的“装夹偏置”号来实现。0为G54,1为G55$ `6 K$ m/ F- \" `
每次换刀以后都会输出一次坐标系2 T+ I( ?: \2 e: b; s7 ?2 [
5、支持螺旋下刀指令
" f. c8 \5 y1 A( {7 r6、支持刀具半径补偿输出,每次G41之后都会输出D01" Z1 R6 ?- @' E- n) |" R$ s. P. m
7、支持G81、G83钻孔循环输出 - W, @/ g+ t8 [- X) z/ P
8、支持G84 攻丝循环,并可通过编程的暂停“秒”参数实现Q值输出
8 ^9 e$ o8 n7 s 标准攻丝编程时,切削进给率设置螺距即可(MMPR)$ G* s) b- Y# ]' F' M! h; A0 x# @
9、S=0,T=0报警提示,不同刀具刀号相同报警提示
7 O* g' ?3 u. B5 n0 \, j2 V. x- C* A( U* l* ~
Z, _1 `1 L4 O* k. K7 B
以下为样本
5 d l$ d% _# V4 t! @- Y6 w5 {
/ d! ^9 d" A; g* q+ w7 \/ J6 I& y%9 b9 O5 F* i% l' I1 \, ~
O7777 程序名称* {/ E- c) k" v' Q5 q. r
( Cutting Time=9.5 Min ) 加工时间
! D: O1 T; l: n$ S/ {; m: R, X( Post Date = 2018-02-04 11:58:54 ) 后处理NC文件时间1 w/ y3 a# N9 @2 }7 b% u) C
( Max Z = 10.000 MIN Z = -35.000 ) 刀具路径最大范围
( m9 o( H( n5 a' ]+ g; E! i( Total_toolnumbers = 10 ) 刀具数量
% }, |* F1 e3 R(===========================================)
3 L/ I4 M) E3 P( z1 b9 y( T1=D8 D=8.00 R=0.00 FL=50 H=1 ZMIN=-35.000 )
0 {; @ ]# e1 I+ K( T2=D20R2 D=20.00 R=2.00 FL=50 H=2 D=2 ZMIN=-20.500 )
( m; w. K: [: Q' T/ @0 x( T3=ZXZ D=6.00 FL=35 H=3 ZMIN=-1.000 )
; R3 Z, ?5 d: Z" y& N7 b7 b( T4=DR6.7 D=6.70 FL=35 H=4 ZMIN=-24.013 )) t+ [) d1 d( @! T- r* o% U( M
( T5=M8 D=8.00 FL=35 H=5 ZMIN=-10.000 ) 刀具信息) E1 O7 W2 e# y4 {
( T6=NR2 D=2.00 R=2 H=6 ZMIN=-2.000 ); p3 \0 G# P: V) e7 d% T
( T7=T_CUTTER D=25.00 ND=9.50 FL=13 H=7 ZMIN=-2.500 )3 k6 C% ]/ I! {" P% n8 t' `0 |& C
( T8=CHAMFER_MILL D=30.00 C=6 H=8 ZMIN=-6.000 )
/ C- q; G3 L7 B/ `, m( T9=D14-60-DJD D=14.00 TD=6 H=9 ZMIN=-6.000 )
# Z q" b1 j }+ P( j( T10=M8-2 D=8.00 P=1.250 FL=2 H=10 D=10 ZMIN=-5.102 )* D+ w" \7 T9 [; W* i) i5 A
(===========================================)
% ~, {$ O3 d. ?M016 v( m. a, C Y d+ u2 D6 ]" e5 G
N001
& M/ `; |% R( `7 u6 Q(螺旋下刀) 工序名称
2 y+ U5 X6 i2 {+ ?6 P9 H2 |(T1=D8 D=8.00 R=0.00 H=1 ) 输出刀具信息 方便确认$ v8 D4 |- d6 Y: C
G00 G91 G28 Z0.
, C1 G: o* S! r3 ^5 L* QT01 M06: u; y$ W4 C9 ]6 t$ D; G {
T02
( X; Y% T4 Z! \& z/M08 可选择性开关切削夜
7 B9 F5 f4 z& X( nS5500 M03 主轴提前旋转 防止主轴提速慢 刀具已经接触工件转速还没提上来1 c; t, q" B6 ?. y3 X
G90 G54 X50. Y20. 可选输出坐标G54-G59 在坐标系装夹偏置 输入数字1-4
1 w5 {& n5 {2 p, vG43 Z10. H01! f& C+ ?* a' K+ x5 w6 A
Z1.2 o7 O/ w1 D! f" k9 Y Q
G03 X52.5 I1.25 J0. F1600.! t% b* w# Q6 j" M
X52.5 Y20. Z0. I-2.5 J0. 支持螺旋下刀% z3 p+ l2 a+ m
X52.5 Y20. Z-1. I-2.5 J0.( t4 q) y: j; V* T; Q% A9 n9 ^
X52.5 Y20. Z-2. I-2.5 J0.
& {3 e" @! d, J) l7 MX52.5 Y20. Z-3. I-2.5 J0.2 Y2 v A T, {6 a- p
X52.5 Y20. Z-4. I-2.5 J0.
& Z+ l5 x) h& }- V7 O1 ZX52.5 Y20. Z-5. I-2.5 J0.! I# g/ s- f5 L/ ~3 r+ W
G03 I-2.5 J0.
+ V6 C: c% j1 _3 ~3 YG03 X50. I-1.25 J0.- x5 e. P' |) F$ Z8 [6 ?0 C% q( I
G00 Z10.
7 }/ ]5 z+ |5 K! I. ~$ ?S6500 M03 可输出同一刀具不同转速
+ ^* R% u- y/ C IG00 X50. Y20.2 v$ M, u$ x8 v- k# E+ O, d5 w
Z1.+ g2 k9 ]1 F# N. O
G03 X52.5 I1.25 J0. F1600.
4 \5 @7 `7 d( m5 R5 K, _X52.5 Y20. Z0. I-2.5 J0.
0 w5 h6 l( y9 `X52.5 Y20. Z-1. I-2.5 J0.' a+ `4 ?' g4 a( z; j' U5 _
X52.5 Y20. Z-2. I-2.5 J0.
' [( I8 }" ?! wX52.5 Y20. Z-3. I-2.5 J0.
: Q( v; [7 X% L; u! B! vX52.5 Y20. Z-4. I-2.5 J0.
: s+ a1 F; h& Z1 @* g) W0 mX52.5 Y20. Z-5. I-2.5 J0.$ ?+ G5 j# C, m6 V$ N0 f3 r6 A' O
X52.5 Y20. Z-6. I-2.5 J0.) [0 r2 B! d$ q$ \- o* l+ n
X52.5 Y20. Z-7. I-2.5 J0.
: e' J2 g3 Y' BX52.5 Y20. Z-8. I-2.5 J0./ ^! W# _: S5 G8 m; i( F
X52.5 Y20. Z-9. I-2.5 J0.
- p6 ]6 s. Z* A' SX52.5 Y20. Z-10. I-2.5 J0.
. l: ~2 f: a' D0 _& G6 `2 Z# PX52.5 Y20. Z-11. I-2.5 J0.2 n- X4 m* ^- F e% |& @
X52.5 Y20. Z-12. I-2.5 J0.5 R4 {* Y( ?( i6 x
X52.5 Y20. Z-13. I-2.5 J0.
4 ?9 `' X8 @+ M. Q2 l3 GX52.5 Y20. Z-14. I-2.5 J0.
4 T6 t/ q. ^4 Q$ v! p; lX52.5 Y20. Z-15. I-2.5 J0. l' B9 k" O/ t
G03 I-2.5 J0.
3 }5 S5 z( b1 S X8 mG03 X50. I-1.25 J0.
& b: Q3 r o+ m( @3 y$ y+ \G00 Z10.
/ |' j7 t3 s9 |# TM05: A! y2 \8 Y4 {6 [) W- {
M09 关水
+ N2 O* H+ L( M2 lG91 G28 Z0.
$ u1 @' J6 j7 M$ o" [0 `3 sM01
9 _1 I& Z" u: s- v2 f# n, vN002' a! {- C$ N7 l
(刀补)
0 p1 j" ^) B: ^3 L& a7 L(T2=D20R2 D=20.00 R=2.00 H=2 D=2) 9 @/ @% }3 h3 g8 a9 O% [& E
G00 G91 G28 Z0.
8 d2 [% }; @* B) s, P. kT02 M06
# z/ t r% }8 kT01
2 B. A7 x3 Y+ |3 z" n$ j/M088 S* F- {9 _7 ]! d" u, A, o) v
S5000 M033 n" o2 P8 N; t
G90 G54 X-95.899 Y-56.835$ |+ H3 [2 _, A* F
G43 Z10. H02+ I& Z& C5 { R1 F
Z-10.5- Y2 O; q* v" S ^
G01 Z-11. F1200.
, Q; k+ h H6 N7 G% o/ c |* k" y2 OG41 X-94.913 Y-57. D02 支持刀具径向补正2 R. w w! \# u) P
G03 X-85. Y-47. I-0.087 J10.
/ A# V, j) Y5 gG01 Y47.
9 d# _2 A$ v6 uG02 X-72. Y60. I13. J0.
" w/ o0 l/ }. b5 \2 R6 l6 }G01 X72.% A- j/ W; q3 s2 C3 s& S& [4 k5 o% S
G02 X85. Y47. I0. J-13.2 l1 d% E) H8 ? P
G01 Y-47.
. M4 {, A5 ]0 L6 c$ CG02 X72. Y-60. I-13. J0.! L+ G7 Z4 }% n; b" A
G01 X-72.
- h3 z& ]' z4 T! E: oG02 X-85. Y-47. I0. J13.3 y5 K! ^# g% ~, C8 W. e
G03 X-95. Y-37. I-10. J0.3 T( R2 y5 C: j5 V, P! P; a' M' R
G01 X-97.
. r: G+ l Q4 R* \. i- B$ F; X# [/ NG40 X-97.985 Y-37.174 正确取消补正
8 X: p: T9 c9 s7 I' ZZ-10.56 E5 ]; e/ H5 u( R2 z6 n
G00 Z3.
% E! [1 T+ o7 U% c4 t. m. I2 rX-95.899 Y-56.835( H+ } `. B B
Z-20.
& u& ^2 H2 i8 h, t* y$ X9 z' H5 J2 rG01 Z-20.5
6 \6 Z0 i n2 u) ]* ^G41 X-94.913 Y-57. D02 每次输出刀具径向补正& {4 G& I% M' U5 T, s! N
G03 X-85. Y-47. I-0.087 J10.- Y1 C) c9 i( P: V6 z5 X# ?
G01 Y47.
& |8 h% J% ^ J! KG02 X-72. Y60. I13. J0.
* r# M+ P1 G6 w6 x1 A" v4 f0 mG01 X72.
1 w: I. v0 _6 Y) ?- K# g# M1 _/ a0 XG02 X85. Y47. I0. J-13.* L8 X, Z8 K$ a( B& i
G01 Y-47.: [3 l7 M0 a9 g) l( r, j7 |
G02 X72. Y-60. I-13. J0.% ~) f3 o& g' \1 q" t" @. p# m
G01 X-72.$ W5 @0 G: w' F2 z/ C1 f
G02 X-85. Y-47. I0. J13.
! s: i+ u" Y! Y9 NG03 X-95. Y-37. I-10. J0./ r' y0 ]0 Z, w8 V
G01 X-97.
8 i; r b$ O$ o. n) c" l2 i- WG40 X-97.985 Y-37.174
& F6 E9 S% q' f# v6 ?. rZ-20.
: @# }8 e+ v, Y v: WG00 Z10.- v. @, I- h. G5 `; M, ?
M05" E9 t$ f) d7 b. j0 t3 Q) c
M09( M& \ D! s& t, {
G91 G28 Z0.1 S N$ S6 c+ X
M01
3 w) M! G; I" m, B* T- YN003" X3 a) c2 L9 k+ |9 A: _# |
(G81)! r1 ?% s$ \0 D% Q/ Y7 ?; ?0 }7 V
(T3=ZXZ D=6.00 H=3 ) 5 _. r4 m, t5 j/ h4 r" ?3 ]
G00 G91 G28 Z0.
* N$ t/ j2 c1 W6 B" ~T03 M06
/ \7 x8 R1 _9 ^1 f% \+ e- e5 J/ ~T041 C0 c. Y1 q1 \& [4 h: M) I
/M08
V, {. Y) r# r9 {4 v) HS4000 M03. n4 ~; j4 m/ ~' g3 t/ k, v# r" R
G90 G54 X0. Y-30.
. ?" ]6 t" q, W; H# s3 ~G43 Z10. H03
* l! e% Y8 V. h( bG98 G81 X0.0 Y-30. Z-1. R1. F300. G81钻孔循环0 ?. M& j( x/ {8 Z6 z0 K3 T
X-40. Y-30.0 {) W/ }' n* M3 j
X-50. Y-20.& D$ i' u4 x. I9 I
X-58.75 Y-40.
], z+ w8 o! g5 S: wX-50. Y20.8 p8 |* a8 k$ {6 X. c- E) w
X-40. Y30.
! \& S0 Q# c# ?' {* L$ rX-58.75 Y40.0 l/ p9 ]5 [5 G
X0.0 Y30.
) S8 O' w# Y# g3 V5 C( S( o$ RX40. Y30.; N2 t7 b7 d/ D, X6 i8 Z
X50. Y20.! [( E- m' K: C: S' N3 L5 T4 b; w' E
X58.75 Y40./ ]* x6 Z0 d3 h4 @( x; P7 F2 O
X50. Y-20.
5 [+ ~2 Q- u `$ m6 }+ wX40. Y-30.
) R) i. h4 V) b$ e( V, gX58.75 Y-40.( W" U% B. T) H4 g, z& g9 e
G80
1 v# L' K" I9 h6 YG00 Z10.
1 N# K8 m# E' w3 c! E% P @2 y2 _M05
0 T$ i5 h, z4 x3 O% bM09
# L; H$ I' c# D6 o* K% mG91 G28 Z0.0 |! v' X# L: [1 _* t
M01
3 A; n5 \, M% `5 H* S f6 c. {N004$ w/ a, J9 D+ ~) I" w
(G82孔口暂停)
) }( @. i6 |1 Q(T4=DR6.7 D=6.70 H=4 ) 1 n3 m5 Y/ u4 Q1 d
G00 G91 G28 Z0.
0 P) s1 \1 M. T" N/ r$ j7 iT04 M06: J. R! Y, c6 u* a I
T05. X8 I: ~/ m+ x' N
/M08: z' \9 p6 d8 v! h
S2000 M034 m/ C+ J; }! t/ S8 B+ }5 m; u
G90 G54 X-50. Y20.8 Y0 c; I2 ?3 M; c p
G43 Z10. H04
1 ~8 ~8 f/ `) H. J4 B' ]+ Z- uG98 G82 X-50. Y20. Z-3.004 R1. P5 F200. G82孔口暂停( r: s U# v5 |$ a$ V; l6 A
X-50. Y-20.
/ {' Q+ {# K* w8 n* _X50. Y-20.
! B0 @/ R! O6 s8 p- f. t, RX50. Y20.
" Y6 a6 ~; y* B: j% m$ ]- g) K, h7 IG80# h0 s' i. L1 o- X% G0 Y, I- V9 y0 G
G00 Z10./ |7 [% A8 U, l& \" u
S2000 M03
" J& y& A% p0 T, h |. R. y6 XG00 X-50. Y20.
1 b" L; z, o2 IG98 G83 X-50. Y20. Z-24.013 R1. Q2. F200. G83钻孔循环3 [ O1 Y7 `& Z6 `% ?( h# R
X-50. Y-20.
3 _$ k6 e1 }5 E: B- J$ f* MX50. Y-20.
, e! I% N( L9 |& a! GX50. Y20.
: j$ l" _% k t+ M2 a, bG80! A+ y: g) v; D; {$ c' C/ `
G00 Z10.0 z+ g. C v8 n8 y' ?8 ~
M05
% H) ^6 N+ X8 WM09* e; P# g4 X2 y* [' {' z6 y
G91 G28 Z0.
1 D& k% R" b, K7 w0 z' Q7 bM01
7 W4 l0 p% |/ v% {N005
! p% S! ]( k- v8 F) `$ M: Q/ i(G84). b! x b, e, m9 s- V, W
(T5=M8 D=8.00 H=5 )
+ a+ V* s j/ |0 @ F. tG00 G91 G28 Z0.8 c* `6 N& `4 G
T05 M06
& I& l7 h# p7 _ J6 U7 V% WT064 c' z$ e3 I4 S
/M08
) @" y/ v5 e0 g0 ZS200 M03$ P: K3 P1 V# r5 L3 b, D
G90 G54 X-40. Y-30.
* _* f V2 C* \8 a$ h9 M% jG43 Z10. H05, }: n' t$ l5 u" S( l& o; H; _
M29 S200.+ j- D6 C3 ?. M1 ? |
G98 G84 X-40. Y-30. Z-10. R1. Q1. F250. G84攻丝循环正确输出进给 进给
% c3 P$ ?3 v# W, ~ 设置为牙距 单位MMPR " {2 v) W: s' E
X-40. Y30.
3 {: F! u! \; p5 \X40. Y30.5 K: w" w' W% ~! z. _% W$ O% \4 F
X40. Y-30.
2 d; E: P) J7 l5 zG80
k: U3 D+ E$ ?G00 Z10.% w1 o2 x# _" b& d% L* d- z
M05
7 k9 A9 [9 O9 o. V7 t) r; Z4 ~6 lM092 Z" d8 Q( Z C- a) r0 ?& l, w
G91 G28 Z0.
7 O* q" y* X* X/ [# t- jM01& `1 y( N1 k! ]3 F0 B0 Q
N006
. C* `" L& r8 Z2 s* y9 G(内R刀) 内R刀
$ a3 N4 ?3 @% L# L& k1 l% H& i(T6=NR2 D=2.00 R=2 H=6 )
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% U+ U! C% Z- TT06 M06
. s1 _7 e* M. s' z8 \8 i/ jT07
' `4 f& U( z* j9 R# Z, D/M080 B7 L3 }+ `# K4 b
S5000 M03
% ~2 W+ b! k$ q9 F1 m! h* NG90 G54 X-7.5 Y-7.5
" H3 I2 A# t& b; U& P" [9 Z% k% \G43 Z10. H06& N3 d2 h& z' F3 F# a
Z1.
2 x& b) \8 |# iG01 Z-2. F600.; r* j' Y/ U/ P) W3 p& y
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G01 Y10.
" \1 M" k# u5 r# B8 i1 {3 a" E2 TG03 X24. Y15. I-5. J0.
1 v( U9 b, ^, z8 O+ }% x! i9 |' r3 nG01 X-24.
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G03 X-24. Y-15. I5. J0.
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G01 Z1.
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Z5 G: ]& v! q7 `( m: vM05
; b6 L) {. @ oM09) Q O) g* U* O, V8 g$ D
G91 G28 Z0.! j' p5 J" X ?; e/ w4 U0 [" F
M01
9 Z5 L; I" a3 XN007
3 D2 ~' x+ x0 S" E3 C(T型刀) T型刀9 B2 w; ?5 g+ Q, h. D H8 \
(T7=T_CUTTER D=25.00 ND=9.50 H=7 ) 2 k) X! L; a& K6 h- T3 k
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T08
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5 s3 ^" [! v1 LS5000 M03' t" @$ I6 V) c! ~
G90 G54 X-100.04 Y-59.4998 q# O ^. N6 G P4 S9 k( s
G43 Z10. H07! A# a' D7 x9 h2 \
Z-1.5* a+ o$ a* k" A* l2 l( r! @
G01 Z-2. F2000.
1 ^$ j! b2 ~ ZG03 X-87.7 Y-47. I-0.16 J12.499, E( `' `; O" k$ A" t9 S+ O4 E
G01 Y47.
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G01 Y-47.
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G02 X-87.7 Y-47. I0. J15.7. D! V- z8 S8 {, E5 h/ n; m. B/ C
G03 X-100.2 Y-34.5 I-12.5 J0.5 o9 y$ l, ~% b
G01 X-102.7
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+ p2 y" P8 E1 gX-100.04 Y-59.499
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G01 Z-2.5
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6 P. {0 B: r6 kG01 Y47.
7 l. _" p3 _( [" k- @1 [G02 X-72. Y62.7 I15.7 J0.
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8 |% M5 `! a! C# E7 PG03 X-100.2 Y-34.5 I-12.5 J0.
7 U& l1 ] b/ z: r& AG01 X-102.7
. ~4 l, c0 |7 {- D4 P, p8 s$ ~Z-2.; A1 A, D/ h T" a4 m
G00 Z10.6 c8 |% D# k7 F" G9 y: `* h( J1 S
M05) P; e3 k0 A6 `9 q
M09. L- P6 Q1 I5 h% D, S$ G
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